Many bobblehead lovers are curious concerning how custom bobbleheads is made and why it usually takes weeks to help make one. In a advanced level, there are actually four steps involving in developing a custom bobblehead doll: sculpting, molding, polishing, and painting, excluding both preparation work and final shipping. Just before into information on each step, it is worth mentioning that this process described is for the resin-based bobblehead.
1. Sculpting (Under a day to seven working days)
This step requires a mastery of hand sculpting skills. It is usually done by skillful artists, who most often have numerous years of experience doing hand sculpting depending on provided photos or reference objects. It might take 4 to 5 hours for the very experienced artist to sculpt a 7-inch bobblehead, while for any less experienced artist it could take a lot more than a couple of days. After the initial sculpting is finished, the individual will have the opportunity to check its photos. Making changes is relatively simple and easy quick at this time. On the other hand, it will probably be more expensive to request a big change in a later stage as the whole sculpture must be rebuilt. Therefore, a consumer should look at the initial sculpture carefully as soon as the bobblehead maker is asking for comments. If you are unclear, you should ask for more photos or require clarification. By doing that, you could possibly take more time upfront, but additionally, you will minimize the chance of needing to get the bobblehead reworked later and having to pay more. Also, the individual must be aware that the custom bobblehead doll is made based on submitted photos rather than a live person. Therefore, the expectation needs to be set properly regarding the resemblance and facial expression in the final bobblehead doll.
2. Molding (7-10 working days)
Molding is the procedure through which the first sculpture from the previous process will be used as a base to develop the profile and curvatures of a bobblehead’s body and head. First, a semi-liquid silicone gel will probably be put on the surface of the initial sculpture. A soft silicone coating that can take the contour in the custom sports bobbleheads will likely be formed after the gel dries. Then, a plaster coating will likely be applied on the outside from the silicone coating. The plaster coating may become a hardened cast after the drying process. Subsequently, the first sculpture will likely be removed from the silicone coating. Once the preparation job is done, melted resin will be injected into the emptied silicone coating to produce the bobblehead. Since the silicone coating is soft, the plaster cast wrapping the silicone coat will act to maintain the resin inside the desired shape before it can be solidified. Once the resin becomes solid, it will probably be taken out by opening the plaster and peeling off the silicone coating. At this point, a raw bobblehead doll has been produced.
3. Polishing (a person to three working days)
A raw bobblehead is not willing to be painted. It provides grease on its surface that must be removed, and rough surfaces that should be ground smooth. Neglecting the polishing process will result in poor painting afterwards. Polishing a bobblehead doll also takes a decent level of craftsmanship. Because its shape and curvature are very different from a to a different, this procedure still should not be standardized and automated. In addition to removing the grease and smoothing the outer lining, refining the raw bobblehead details manually might be necessary. Because of tolerances stemming in the molding process, deviation from your initial sculpting is unavoidable. The sculpting artist often has to fine-tune the raw bobblehead right after the initial polishing, which process should be reiterated. When it is determined the defects can not be fixed, the full raw bobblehead should be scrapped.
4. Painting (anyone to three working days)
Painting is just not as basic as it seems to be. The first task is usually to blend base colors to generate colors the consumers desire. The caliber of the blended colors is vital, as it possesses a large impact on the aesthetic part of the bobblehead. Also, because every bobblehead could possibly have its unique colors, simply making the required colors with higher quality for custom wedding bobbleheads can be very time-consuming. Secondly, painting is carried out by using the painting brush manually, because of the b0bbleheads painting areas and complex surface curvatures. Moreover, customers often ask to make different patterns on their clothing. In these instances, the painting artists will be required to alternate different painting brushes on those tiny areas, that is a demanding task. Once paints are applied to a bobblehead doll for both its head and the entire body, it could be assembled by using a spring with glue on ends. Obviously, utilizing the spring is why the bobblehead doll bobble.
Hopefully, right now, whoever finishes reading these has had a much better idea of the essential procedure of setting up a custom bobblehead doll. Having a better idea of this process, a consumer can better plan their next acquisition of a custom bobblehead doll.